Watch how Deck-Top is installed step-by-step in this instructional video. For more details, see below for a complete installation guide outline. For more information about Deck-Top, visit our website or contact us!
Website:
Phone: 1.877.492.4334
Email: sales@deck-top.com
PRIOR TO PURCHASING DECK-TOP:
1. First determine how many planks of Deck-Top are needed on your dock or deck and measure their lengths. Deck-Top is currently produced in 12 ft. standard lengths. Other lengths and colors are available by special order. Seriously, contact us anytime, we’re here for you!
2. Determine how many edges will be exposed and require 1 1/2” x 1 3/4” PVC edge trim covering. Trim pieces are available in 12 ft. lengths. Note: 1 1/2 ” x 1 3/4” PVC trim can be installed using the same adhesive used on Deck-Top planks.
DECK-TOP INSTALLATION PREPARATION:
1. Make sure that the existing structure is free from grease and/or loose debris prior to Deck-Top application. Deck-Top will conform to the shape of your existing decking, so distressed and/or warped boards should be removed and replaced prior to installation.
2. If dock/deck boards (composite or wood) are not securely nailed down to floor joists, it is strongly recommended to screw each board down at all points of contact with the floor joists (stainless steel screws are recommended). This will help ensure that there are no loose boards after Deck-Top is installed. If possible, we also advise the removal and reattachment of all existing fasteners and cleats after the adhesive has cured.
3. In order to allow proper drainage, it is recommended to have a minimum 1/4” space between deck boards before starting to install Deck-Top.
• If the existing gap between your deck boards is 1/4” or more, but it has been filled in by paint or other debris, additional steps should be taken. Apply a 1/4” router bit or circular saw run between the board, at least 1/2” deep to provide enough room for Deck-Top to fit over the original planks. If your existing deck boards were installed too close together and are less than 1/4” apart it is recommended that you remove the planks and re-space them accordingly. This process will ensure that your existing decking is securely attached prior to installing Deck-Top.
DECK-TOP ADHESIVE INSTALLATION:
1. Select a Deck-Top approved adhesive. You must use a Polyurethane PVC to Wood All-Weather based adhesive with Deck-Top. These types of adhesives have been vigorously tested and tried over time against the elements. The following adhesives are recommended.
• Liquid Nails Polyurethane (Item# LN-950)
• Liquid Nails “Fuse It” (Item# LN-2000)
• DAP Dynagrip Heavy Duty Max Construction Adhesive (Item# 7079827511)
• Loctite PL Premium Polyurethane Construction Adhesive (Item# 1390595)
• Gorilla Glue Heavy Duty Construction Adhesive (Item# 8010003)
• Gorilla Glue Heavy Duty Construction Adhesive “Ultimate” (Item# 8008002)
• Gorilla Glue “Original” (Item# 50018A)
*Regular non-polyurethane adhesives are not a recommended adhesive as they did not perform to our satisfaction during testing.
2. Apply a bead of adhesive on each inside vertical lip on the right and left sides of Deck-Top.
3. On the underside of the Deck-Top plank, run a back-and-forth bead of adhesive (in a z-like motion) from end-to-end over the full length of the plank. This will ensure proper coverage when Deck-Top is placed on top of your decking. One 9 oz. tube of approved adhesive should be used for every 15 linear feet of Deck-Top.
4. Place the adhesive-covered Deck-Top plank on top of a decking board with the adhesive-covered side touching the decking board.
5. Once Deck-Top is placed on top of the decking board, immediately apply pressure to the top surface from end to end.
6. Follow the adhesive manufacturer’s instructions and recommendation on drying time before walking on your new deck surface.
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